At our Mayura Steels, success is story of pretty long tenure. With all the activities in-house, we have gained a confidence of customers. Right from initial layout and Pattern making till finished Casting – every process is carried out under the vigil eyes of technicians guided by team of expert engineers.
We have Simulators to study the Casting – before poring it – to determine the very effective methoding. This is certainly an edge over the others. All the patterns are made in house by our expert workers in Aluminium.
Our foundry has two 800 kg. capacity induction furnaces. We use CO2 as well as Vacuum Molding process.
Steel Castings invariably need Heat treatment and we have a Continuous type Heat Treatment furnace with automatic controls where Annealing, Hardening (Quenching) and Normalizing is done.
We have the Quality Assurance – mainly almost all the NDT (Non Destructive Testing) facilities – with us. It has helped us to deliver the Tooth and Adaptors to withstand the ambient temperature of – 20°c ; those we have already checked to work satisfactory at even – 40°c temperature. That is the reason, our parts work even exceeding customers satisfaction.
In Industries, the castings itself with closed tolerances have more demand so as to achieve reduction in process cost and in weight of the casting. Considering this feature,Mayura Steels has successfully launched the Investment Castings which are manufactured by Lost Wax / Lost Foam method. We have the installed capacity of about 1200 MT and it is being utilized completely.
Mayura Steels is coming up with a New Unit – Unit No. 4. It is on National Highway No. 4 and at a close vicinity of Unit no. 2, which is a corporate office of Mayura Group.
To cope up with increasing demand of Steel / Alloy Steel castings worldwide, it is rather difficult to match it. We have to have an additional capacity with us. In India, the inflow of global players in the Earthmoving & Construction Machinery Industry has come along with the more additional requirements and that provision we are making !
We as a team, are working on the operational details like Furnace capacity, Mold / Core Shop layouts, Pattern and Machine shop etc. Very soon, the plant will be operational.
A new Foundry Unit which runs on Solar Power which is an unique example showing how much of Electricity is saved. No doubt – it is not only a nation’s Savings, but it a service towards humanity also !
However, still . . . we are not happy and contented with what we have achieved today . . . . we want to grow further and further . . . it is a long way to go . . . with Technology, Inhabitat and Nature !
MAYURA GROUP delivers excellence in product and services by continual improvement of integrated management system that ensures customer satisfaction.
We shall strive for reduction of defect, reduction of environmental pollution & improve health & safety of employee, by complying with applicable legal, customer and organizational requirements.
- Improve Customer Satisfaction.
- Reduce Cost of Poor Quality
- Conserve natural resources by efficient utilization
- Disposal waste as per Environmental norms
- Improve employee safety measures
- Improve housekeeping as per Quality, Environment & Safety norms.