Manufacturing & Quality Control Facilities

Microscope

MICROSCOPE

  • Powerful NIS-Elements Imaging Software
  • Durable Stage
  • CFI60 Optical System (50X to 1000X)
  • Aperture Diaphragm
  • Polarizer/Analyzer
Polish Grinder

Polish Grinder

  • Motor – 60 Watt DC
  • Rotational Speed – 120 rpm
  • Sample Capability – 1 to 6
  • Individual Sample Force – Min.5N , Max.60N
  • Compressed air- 6 Bar

  • No. Of Discs – Double
  • Motor – 0.75HP,220V-50Hz, 1ph
  • Discs Speed rpm- 50-600 var.

Robot-Motoman

Robot

165 kg. | Pick & place | Deburing
Laser Machine

Laser Machine

  • Welding
  • Hardening
  • Cladding

Knock-out Hammer

For steel or ductile iron riser contact diameter of up to 65mm, per our specifications rated at 1000 Joules of kinetic energy at 6.8 bar inlet air pressure. Up to 12- 18 hits per minute maximum cycle speed. Ideal where castings are presently knocked-off manually with a 4 to 6 Kg sledgehammer with one or more blows. It can exceed the power of a 6 Kg sledge. The unit includes dual operator handles containing a push-button air pilot switch to fire the hammer, air pressure gage, inlet air filter-water separator and air oiler, 8 meters connecting hoses. Requires approximately 30 liters of free air per blow.

Knock-out Hammer
3D SCANNER

3D SCANNER

Handheld 3D Laser Scanner Used for 3D Scanning, 3D Modeling, Inspection, Reverse Engineering.
SIMULATION SOFTWARE

SIMULATION SOFTWARE

Finite Element Method Solidification Simulation of Various Processes to help to get Product for faster Development.
HEAT TREATMENT

HEAT TREATMENT

Continuous Heat Treatment and Batch Type Bogie Furnaces.
PHYSICAL TESTING

PHYSICAL TESTING

Impact Testing Machine Universal Testing Machine.
MELTING

MELTING

Induction Melting Furnaces with Production Capacity of 7500 tons/annum 1kg to 500 kg / Piece.
SPECTROMETER

SPECTROMETER

22 Channels, 18 Elements.
MPI MACHINE

MPI MACHINE

Crack Detection.
NON-DESTRUCTIVE TESTING

NON-DESTRUCTIVE TESTING

Radiography Testing Dark Room R. T. Film Viewer.

Facilities at Mayura Steel Pvt. Ltd Unit 1

Melting : Induction furnace of 600 Kgs. capacity (2 pots)
    Dip type pyrometer (1700°C)
     
Moulding : Wesman continuous sand mixer - 3 tons/ hour
    Jolt squeeze machine table 24"' x 16"
    Sand Muller - 300 Kgs. batch
    Knock out machine - 5 tons / hr.  
     
Core shop : Susha make shell core shooter  
    Core oven (350°C)  
    Compax CO2 core shooter  
    Shell core shooter dump box 
     
Heat Treatment   : Centralised Computerised Control System  
    Oil fired furnace 1500 Kgs. capacity - 2 Nos.  
    Oil fired furnace 1000 Kgs. capacity - 1 No.  
    Quenching tanks with agitation & cooling system (& water 12000 lit.)  
    Ctric Bogie Type Furnace (Tempering)  
     
Fettling   : Shot blasting machine (500 Kgs.) - 1 No.  
    Pedestal grinder with 14 " & 16 " wheel  
    Swing frame 16 " & 12 " wheel grinders  
    Plasma cutting machine  
    DC welding machine & DC generator 

Facilities at Mayura Steel Pvt. Ltd Unit 2

Melting : Induction furnace of 900 Kgs. capacity (2 pots) 
    Dip type pyrometer (1700° C)
    Land Make Temperature Meter
     
Moulding : Omega continuous sand mixer - 5 tons/ hour
    Jolt sqeeze machine table 24" x 16"
    Sand muller - 300 Kgs. Batch
    Sand Reclaimation , Knock out machine - 5 tons / hr.  
     
Core shop : Susha make shell core shooter  
    Core oven (350°C)  
    Compax CO2 core shooter  
    Shell core shooter dump box 
     
Heat Treatment   : Centralised Computerised Control System  
    Oil fired furnace 1500 Kgs. capacity - 4 Nos.  
    Quenching tanks with agitation & cooling system (Oil 2000 lit. & water 15000 lit.)
    Continuous Heat Treatment Furnace 500 kg/hour
     
Fettling   : Shot blasting machine (500 Kgs.)
    Pedestal grinder with 14" & 16" wheel  
    Swing frame 16" & 12" wheel grinders  
    Plasma cutting machine  
    DC welding machine & DC generator